Cigar Construction Issues


Smoking a poorly constructed cigar can be very frustrating. If the draw is too tight or too loose, if the wrapper unravels, or if it burns funny, it can be no fun. I smoked a cigar the other night that was rolled too loosely, and it burned hot. Sometimes the cigar burns erratically when its not rolled properly.
My friend was in Cuba in February and took a tour of the Partagas cigar factory. There he was able to watch cigar rollers perform their work. What he saw there surprised him. He saw rollers randomly adding bits of tobacco leaf to rid the cigar of soft spots. One roller unwrapped the binder leaf twice to add bits of tobacco to the cigar to firm it up in two places. No wonder Cuban cigars to not burn well sometimes. Is that cigar considered a short filler cigar?
Also, when he toured a tobacco farm in Pinar del Rio (in Vinales) he found that a lot of tobacco leafs had worm holes. He actually saw worms all over some leaves in the drying barns. Take a look at some of the pictures above.
I'm amazed that some people say the quality of Cuban cigars is so great. Having talked to my friend and looked at these pictures, it reminds me that Cuba is a third world country and their products can suffer as a result. It is true that the quality of Cuban cigars is improving, but it sounds like they still have room for improvement.

